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HomeIndustrial motorisationChain drive with rail
Hörmann ITO chain-driven rail operator for collective and industrial doors
INDUSTRIAL MOTORISATION - CHAIN DRIVE WITH RAIL

Chain drive
with rail ITO 500 FU

0.5 m/s 25 cycles/h Frequency inverter Zero lateral footprint

The Hörmann ITO 500 FU combines a chain guide rail with a frequency inverter to deliver 0.5 m/s opening speed with zero lateral footprint. Sanft-Start and Sanft-Stopp as standard, adaptive door travel control, 25 cycles/hour (5 more possible up to 40 °C ambient, according to Hörmann). The reference solution for underground car parks, collective garages and residential complexes where lateral space is constrained.

0.5 m/sopening speed
25/hstandard cycles
4.5 mmax height
Hörmann ITO chain-driven rail operator for collective and industrial doors
KEY ADVANTAGES

Why choose the chain drive with rail

The ITO 500 FU rail-mounted chain drive addresses a recurring constraint in underground car parks and collective garages: insufficient lateral space for a shaft-mounted motor. Hörmann designed this solution specifically for such configurations.

Zero lateral footprint

Unlike shaft drives requiring a minimum 200 mm lateral clearance, the ITO 500 FU is mounted directly in the rail above the door. No lateral overhang: the space on either side remains free for service ducts or pedestrian access.

Integrated frequency inverter

The FU inverter controls the motor continuously: progressive acceleration, constant speed, smooth deceleration. The result: Sanft-Start and Sanft-Stopp that protects the panel mechanism and reduces noise in residential car parks.

25 cycles/hour continuous

The ITO 500 FU delivers 25 cycles/hour; Hörmann states 5 additional cycles/hour are possible up to 40 °C ambient - sufficient for residential complexes of 50 to 100 spaces during peak traffic.

Adaptive door travel control

The motorisation continuously monitors the regularity of door movement. Any anomaly (fatigued spring, dirty rail) automatically triggers a reduced operating mode and a preventive maintenance signal.

Self-locking gearbox for anti-intrusion

The ITO 500 FU gearbox is self-locking: in the closed position, the door cannot be lifted manually from outside. Mechanical anti-intrusion security without additional locking.

Standard Wartungsentriegelung

The maintenance release device allows the motor to be freed without dismounting from the shaft. Mandatory annual inspections are faster and less costly. Optional secured release inside/outside available.

TECHNICAL SPECIFICATIONS

Technical data ITO 500 FU

Data extracted from the official Hörmann Industrial Sectional Doors catalogue. All values measured according to current EN standards.

Performance
Max opening speed0.5 m/s
Standard cycles25 cycles/hour
Additional cycles (up to 40 °C)+5 cycles/hour
Power supply230 V single-phase
Sanft-Start / Sanft-StoppStandard
Adaptive door travel controlStandard
Dimensions & compatibility
Max door height4,500 mm
Lateral footprint0 mm (in the rail)
Compatible fittingsN, ND, L, LD
Doors with wicket doorOn request
Safety & control
Compatible controllers560
Emergency releaseBowden cable at guide carriage
Maintenance releaseStandard
Secured release inside/outsideOptional
Standby< 2 W
HCP-Bus interfaceVia controller 560
HÖRMANN CHAIN DRIVES

Rail-mounted chain drive solutions

Hörmann offers two rail-mounted chain drives for industrial and collective doors. The ITO 500 FU is the high-performance version; the SupraMatic HT completes the range for lighter installations.

Hörmann ITO 500 FU chain drive with rail frequency inverter
High performance

ITO 500 FU

(ITO 500 FU)

The reference industrial chain drive with rail. Frequency inverter, 0.5 m/s, 25 cycles/hour (5 more possible up to 40 °C ambient). Ideal for underground car parks, collective garages and industrial sectional doors with limited lateral space. Operated by controller 560.

  • › Frequency inverter
  • › 0.5 m/s
  • › 25 cycles/h (+5)
  • › Max height 4,500 mm
  • › Controller 560
Hörmann SupraMatic HT for collective garage with patented rail lock
Residential complexes

SupraMatic HT

(SupraMatic HT)

Rail drive for collective garages up to 100 spaces. Patented door locking in the drive rail, Sanft-Start/Sanft-Stopp, 0.22 m/s, 20 cycles/hour. Traction force 1,000 N (peak 1,200 N). Max width 6,750 mm, max height 3,000 mm.

  • › 0.22 m/s
  • › 20 cycles/h
  • › 1,000 N
  • › Max width 6,750 mm
  • › Patented rail lock
CONTROL & ACCESS

Controlling your chain drive

The ITO 500 FU is controlled via the 560 controller and accepts all Hörmann command devices. For collective car parks, access control is a central consideration: badges, coded keypads, magnetic loops.

Compatible controllers

Controller 545

Industrial controller for the WA 500 / WA 500 FU shaft drives (the ITO 500 FU is operated by controller 560): 4-segment display, HCP-Bus interface, IP 65 housing with integrated main switch.

  • › 400/230 V
  • › IP 65
  • › HCP-Bus
  • › 4-segment display

Controller 560

Premium controller with integrated Bluetooth (BlueControl App), 2 timers, standard option relay, energy-saving function. The choice for connected car parks and remote monitoring.

  • › 400/230 V
  • › Bluetooth
  • › 2 timers
  • › Energy-saving
Available access control
Coded keypad CTR / CTV
Wired code keypad (4 to 6 digits), IP 65 input unit outside. Up to 10 codes per door command (20 in total).
RFID badge Mifare / Legic
Hörmann TTR 1000 transponder reader: contactless, up to 1,000 cards or keys for residents.
Transmitter HSE 2/4 BS
Hörmann BiSecur 868 MHz radio remote, 128-bit encryption, protected against signal copying.
Magnetic detection loop
Automatic vehicle detection on exit, installed in the roadway.
GSM Control
Opening via telephone call, alerts and status reports via SMS. For building managers.
Traffic light IP 65
Red/green signal light for managing vehicle and pedestrian flow in underground car parks.
FREE, FAST QUOTATION

A chain drive project in Luxembourg?

Free on-site technical visit by a specialist engineer. Dimensioning, controller selection, access control integration, free, fast detailed quotation. No obligation.

STANDARDS & COMPLIANCE

Compliant with European standards

Every ITO 500 FU installation is delivered with CE declaration of conformity, commissioning report and complete technical documentation.

EN 13241 - Industrial and garage doors

Harmonised European standard governing the safety and performance of motorised doors. Mandatory for CE marking.

EN 13241:2003+A2:2016

EN 12453 - Safety in use

Defines maximum closing forces, force limitation devices and anti-crushing requirements for power-operated doors.

EN 12453:2017

IP 65 - Controller protection

Controllers 545 and 560 are IP 65 certified (jet-water protected). Suitable for damp underground car park environments.

IP 65 (IEC 60529)

BiSecur AES 128-bit

The Hörmann BiSecur radio system uses 128-bit encryption (process certified by Ruhr-Universität Bochum) and a rolling code that protects against signal copying.

Hörmann BiSecur AES-128
USE CASES

Where to install the chain drive with rail?

The ITO 500 FU is designed for environments where lateral space is unavailable or inadvisable. Here are the most common cases in Luxembourg.

Residential underground car park

Residential complex of 20 to 80 spaces, single sectional door with badge access control. No lateral space available (load-bearing walls, service ducts). Morning/evening peak traffic.

ITO 500 FU with controller 560, RFID badges, exit magnetic loop, traffic light. Budget motorisation installed: on free quote.

Commercial collective garage

Office building with semi-public car park, up to 150 vehicles/day. Fast cycles at peak times and enhanced access control required.

ITO 500 FU (25 cycles/h), controller 560 with GSM Control, multi-user RFID reader. Budget motorisation installed: on free quote.

Light industrial sectional door

Workshop or warehouse with sectional door up to 4,500 mm height, moderate traffic (15-20 cycles/h). Lateral space limited by machinery or racking.

ITO 500 FU standard with controller 560, external coded keypad. Budget motorisation installed: on free quote.

Facade door with external release

Industrial sectional door opening directly onto the street, no other pedestrian access. Secured external release for fire service (DIN 14092) required.

ITO 500 FU with secured external release ASE and secured internal release. Budget: on free quote.
OPTIONS & ACCESSORIES

Customise your chain drive installation

The ITO 500 FU accepts all accessories from the Hörmann industrial ecosystem. Here are the most requested options for collective car parks and industrial sectional doors.

Secured internal release
Cable release from ground level without accessing the motor. Essential for doors above 3,000 mm height.
Secured external release ASE
IP 44 housing with profile cylinder for external release. Mandatory for buildings without a second access (fire service DIN 14092).
Emergency hand crank
Rigid or articulated emergency crank for manual operation during power failure. Economical alternative to the emergency chain.
Emergency hand chain
Manual chain from ground level, combinable with secured release for full operation from below.
Leading light barrier VL1-LE
Anticipatory photoelectric barrier: detects obstacles before contact, the door reverses without touching. No surcharge versus standard SKS.
WLAN gateway
Wi-Fi gateway for control via Apple Home, Amazon Alexa or Google Home. Compatible with controller 560.
KNX gateway
Gateway for integration into a KNX building management system. Compatible with controllers 545 and 560.
Emergency battery HNA
External emergency power supply: up to 18 hours standby and 5 cycles during power failure.
BlueControl App (Bluetooth)
Hörmann smartphone app, direct Bluetooth control via the integrated controller 560.
Light curtain
Multi-beam optical barrier to secure the full door opening against unauthorised passage.
INDICATIVE BUDGET

How much does an installed chain drive cost?

Prices on a free quote in Luxembourg, including: new Hörmann ITO 500 FU, installation on existing door in good condition, standard electrical connection, controller, commissioning and CE documentation. Excluding access control, civil works and door modifications.

Standard

ITO 500 FU + Controller 560 (basic)

Price on request

ITO 500 FU with controller 560 in basic configuration. Installation and commissioning included. For workshops, light warehouses, sectional doors up to 4,500 mm height.

  • ITO 500 FU
  • Controller 560
  • Installation and commissioning
  • CE documentation
  • Hörmann warranty
Most popular

ITO 500 FU + Controller 560

Price on request

ITO 500 FU with Bluetooth controller 560, 2 timers, energy-saving function. The standard for collective car parks with connected control.

  • ITO 500 FU
  • Controller 560 Bluetooth
  • BlueControl App
  • Installation and commissioning
  • Hörmann warranty
Premium car park

ITO 500 FU + full access control

Price on request

Complete car park solution: ITO 500 FU, controller 560, RFID reader, magnetic loop, traffic light, GSM Control. Turnkey.

  • ITO 500 FU + Controller 560
  • TTR 1000 reader (1,000 cards)
  • Magnetic loop
  • Traffic light
  • GSM Control

Personalised, fast quotation following a free on-site technical visit - no obligation

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CE-marked doors · EN 13241 installation
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FAQ
FAQ

Frequently asked questions

Answers to our customers' most common questions.

Have another question? Contact us
Authorised Hörmann installer
Official installer

The ITO 500 FU is a chain drive with rail: it is mounted above the door and requires no lateral space. The WA 500 FU is a shaft drive mounted on the spring shaft requiring a minimum 200 mm clearance on each side. In terms of performance, the WA 500 FU is faster (1.0 m/s versus 0.5 m/s) and can reach 30 cycles/h with the heavy-duty option (25/h as standard, like the ITO 500 FU). The choice depends on available space and required speed.

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READY TO EQUIP YOUR CAR PARK?

Your ITO 500 FU installed by Fermelux

We operate throughout the Grand Duchy for underground car parks, collective garages and industrial sectional doors. Free on-site technical visit, free and fast quotation, turnkey installation, Hörmann manufacturer warranty.

Authorised Hörmann installer
Manufacturer warranty
Repairs Mon-Fri
Collective car park specialist
+352 35 53 78
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